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Windproof Long Puffer Jacket Factory in China | Custom Down Jacket OEM Manufacturer

Nov 29,2025

Introduction: Why Windproof Long Puffer Jackets Are in High Demand Worldwide

In recent years, global fashion and outdoor-wear markets have seen a significant shift toward high-performance winter apparel—most notably windproof long puffer jackets. These jackets have become essential for brands targeting cold-weather regions, urban commuters, outdoor explorers, and premium retail customers who expect both style and technical functionality. As more consumers prioritize warmth, comfort, and weather protection, long puffer jackets have become a core product category for winter collections.

This rising demand has driven many brands to look for a reliable windproof long puffer jacket factory in China—one capable of delivering consistent quality, competitive pricing, and scalable production. China remains the global leader in winter jacket manufacturing due to its advanced supply chain, professional technical expertise, and massive production capabilities. However, not all factories can achieve the high standards required for long, windproof, insulated jackets.

That's where we at Ginwen come in.

As a specialized Custom Down Jacket manufacturer with over 20 years of experience, we have earned the trust of international brands, e-commerce labels, private label companies, and outdoor apparel retailers. Windproof long puffer jackets are one of our strongest categories due to our advanced CAD engineering, thermal-mapping insulation technologies, and automated quilting and filling systems.

What Defines a True Windproof Long Puffer Jacket?

A high-quality windproof long puffer jacket requires precision across every stage of construction—from shell fabric selection to insulation balance to seam reinforcement. The following features are essential:

✔ Windproof Fabric Structure

A tightly woven outer shell combined with a wind-blocking membrane prevents cold air from penetrating the jacket.

✔ Extended Length

Long silhouettes provide superior heat retention and protect more body area compared to regular puffer jackets.

✔ Advanced Insulation System

Brands may choose natural down, synthetic insulation, or hybrid fillings depending on target markets.
At Ginwen, we engineer Custom Down Jacket insulation to eliminate cold spots.

✔ Quilted or Seamless Baffles

Long jackets require expertly balanced quilting to prevent insulation from shifting—especially in longer vertical panels.

✔ Reinforced Hardware

Windproof jackets must include durable zippers, storm flaps, high-neck collars, and secure closures.

✔ Ergonomic Pattern Design

Because long jackets cover more mobility zones, the pattern must account for movement without sacrificing warmth.

Creating this type of apparel requires the right combination of engineering, machinery, and craftsmanship.

Why Brands Worldwide Source From a Windproof Long Puffer Jacket Factory in China

China's manufacturing ecosystem provides brands with:

Access to advanced insulation technologies

High-volume production capacity

Strong material supply chains

Skilled sewing and quilting specialists

Customization capability

Competitive pricing

Faster turnaround times

But among these factories, Ginwen stands out as one of the most reliable partners due to our strong technical foundation, quality certifications, and proven record in Custom Down Jacket production.
custom logo embroidery or private label services

Why Ginwen Is the Top Windproof Long Puffer Jacket Factory in China

Finding a truly reliable windproof long puffer jacket factory in China is not simply about locating a sewing workshop—it is about partnering with a manufacturer that understands thermal engineering, advanced insulation systems, technical pattern development, and consistent large-scale quality control. At Ginwen, we combine two decades of experience, modern automation, and certified production systems to deliver world-class long puffer jackets that meet the expectations of international outdoor and winter-apparel markets.

Below are the core reasons brands worldwide choose to work with us as their trusted manufacturer for windproof long puffer jackets, insulated outerwear, and premium Custom Down Jacket collections.

1. ISO 9001 & BSCI Certified Manufacturing Systems

As a professional winter jacket factory, we operate under strict international compliance standards:

ISO 9001 ensures our production processes follow globally recognized quality management systems.

BSCI certification confirms that our factory meets international standards for social responsibility, workplace safety, and ethical manufacturing.

These certifications make Ginwen a reliable partner for global retailers, outdoor brands, ecommerce brands, and private-label customers who require full compliance documentation.

2. A Strong In-House CAD & Prototyping Team

Windproof long puffer jackets require complex pattern engineering due to their length and insulation zones. Our in-house CAD department provides:

3D pattern visualization

Professional grading for multiple size ranges

Pattern optimization for maximum warmth retention

Customized quilting designs for long silhouettes

Mobility-enhanced sleeve and hem structures

Because we control all pattern-making internally, our Custom Down Jacket samples achieve accurate fit, insulation symmetry, and brand-specific silhouettes.

We deliver the first sample in just 7–14 days, allowing brands to launch and test designs faster.

3. Automated Production Capacity — 500,000 Pieces / Month

As one of the leading windproof long puffer jacket factories in China, we operate an advanced production line capable of producing up to:

✔ 500,000 units monthly

This ensures that we can support:

Small batches (MOQ 100 pcs)

Medium-volume orders

Large-scale retail programs

Our automated processes include:

Fabric inspection

Computerized cutting

Multi-needle quilting

Automated insulation filling

Screen printing & embroidery

High-volume stitching lines

Digital production tracking

This level of automation guarantees consistent quality across every Custom Down Jacket style—whether it’s a long puffer, parkas, or lightweight insulated outerwear.

4. End-to-End OEM & ODM Services

At Ginwen, we offer complete in-house solutions, meaning brands can rely on us from concept to finished product. Our services include:

Trend consultation

Tech pack review

Material & insulation sourcing

Design refinement

CAD pattern development

Sampling

Bulk production

Branding & labeling

Packaging & logistics

You can explore our full OEM/ODM services here:

This makes us a complete one-stop windproof long puffer jacket factory in China, reducing communication barriers and improving production efficiency.

5. Real-Time Production Monitoring & QC System

Every step of the production process is monitored through a combination of digital tools and on-floor QC teams. We implement:

Inline quality checks

Down-leakage testing

Insulation-weight verification

Color consistency evaluation

Final AQL 2.5 inspections

This ensures the quality of each batch stays consistent—even for long, highly insulated silhouettes.

Engineering a High-Performance Windproof Long Puffer Jacket

Creating a truly windproof long puffer jacket requires far more than stitching together insulation layers. As a professional windproof long puffer jacket factory in China, we at Ginwen engineer every component—from shell fabrics to quilting geometry—to ensure maximum protection, comfort, and thermal stability. Because these jackets cover a larger body area and are exposed to harsher winter conditions, the material system and insulation technology must be advanced enough to deliver reliable performance in real-world environments.

Below is a deep-dive into how we design and build high-quality Custom Down Jacket products and windproof long puffer jackets for global brands.

1. Shell Fabrics: Windproof, Durable & Weather-Resistant

Windproof long puffer jackets require shell fabrics that can block cold air while maintaining durability and flexibility. We source and test premium shell fabrics including:

✔ High-Density Nylon

Lightweight yet robust, ideal for sleek, premium long puffer silhouettes.

✔ Ripstop Nylon

Best for outdoor-oriented jackets where durability and tear-resistance matter most.

✔ 75D / 150D Polyester

Affordable and sturdy, suitable for fashion-forward mass-market insulated outerwear.

✔ Laminated Waterproof Membranes

For brands needing additional weather resistance, we offer:

PU membranes

TPU membranes

Breathable waterproof barriers

These allow jackets to withstand wind, snow, and light rain without compromising breathability.

✔ Recycled Fabrics

We also provide eco-friendly material options for brands seeking sustainable Custom Down Jacket collections.

All fabrics undergo:

Wind-resistance testing

Hydrostatic pressure testing

Down-proof testing

Colorfastness analysis

This ensures long-term performance and durability.

2. Advanced Insulation Technologies

The insulation system is the heart of any puffer jacket. At Ginwen, we offer multiple insulation solutions tailored to performance level, target market, and budget.

✔ Natural Down Insulation

Natural duck or goose down remains the warmest and lightest insulation option.

Available fill-power options:

600FP

700FP

750FP

800FP

We also offer RDS-certified down, ensuring ethical sourcing and high purity.

✔ Synthetic Insulation

Perfect for brands targeting wet climates or vegan markets.

Poly-fill

Recycled polyester fill

Cluster fiber

Blended insulation

Synthetic insulation often provides stable warmth even in high humidity.

✔ Hybrid Systems

A combination of down and synthetic creates balanced performance while reducing cost.
Ideal for long jackets that require enhanced mobility and durability in key areas.

3. Quilting & Baffle Construction

A long puffer jacket requires carefully engineered quilting to prevent insulation shifting.

We offer:

Horizontal quilting

Curved and sculpted quilting

Seamless ultrasonic baffles

Box-baffle construction for premium models

Thermally zoned baffle distribution

Each technique helps maintain insulation loft and reduce cold spots—crucial elements of a professional Custom Down Jacket.

4. Windproof Structural Engineering

Materials alone cannot guarantee wind protection. Jacket structure also plays a key role.

Our windproof engineering includes:

✔ High-neck storm collars
✔ Double-layer wind-blocking plackets
✔ Elastic or Velcro cuffs
✔ Adjustable drawcord hems
✔ Integrated wind skirt options
✔ Hood tightening systems

These design features ensure that long puffer jackets perform well in strong wind and cold conditions.

5. Trims & Components

Premium long puffer jackets require premium accessories. We use:

YKK zippers

SBS waterproof zippers

Branded silicone patches

Reinforced snaps

High-durability toggles

Heat-transfer logo printing

Every trim is selected to withstand long-term cold-weather use.

Our OEM/ODM Workflow for Windproof Long Puffer Jackets

At Ginwen, we believe that manufacturing high-quality windproof long puffer jackets requires a streamlined, transparent, and technically precise workflow. As a leading windproof long puffer jacket factory in China, we’ve refined our OEM & ODM processes over two decades to help brands launch winter collections with confidence, speed, and world-class quality. Whether you're creating a technical outdoor parka or a fashion-forward long puffer for retail, our system ensures complete support from ideation to final shipment.

Below is a detailed look at our full-service production workflow.

Step 1 — Initial Consultation & Project Planning

The journey begins when brands reach out through our Contact Page:

We start by reviewing the essentials:

Mood boards, sketches, or reference samples

Target audience (outdoor, streetwear, luxury, mass retail, etc.)

Required performance levels (windproofing, insulation type, waterproofing)

Preferred styles: long puffer, parka-style down coat, seamless puffer, oversized silhouette

Budget range and expected quantities

Branding elements (labels, patches, trims)

As experts in Custom Down Jacket development, we help refine your concept into a viable product that meets performance requirements and fits your brand identity.

Step 2 — Material, Insulation & Trim Selection

Next, our sourcing team recommends suitable materials based on price, performance, durability, and sustainability.

We help you select:

✔ Shell fabrics

Nylon, ripstop nylon, polyester, laminated windproof materials.

✔ Insulation options

600FP–800FP natural down, synthetic fill, recycled insulation, hybrid blends.

✔ Lining materials

Down-proof woven fabrics, breathable nylon taffeta, anti-static linings.

✔ Trims

YKK zippers, waterproof zippers, branded pullers, heat-transfer logos, silicone patches.

Every component is carefully chosen to achieve the functional and visual goals of your long puffer jacket.

Step 3 — CAD Pattern Creation & Technical Engineering

High-quality windproof long puffer jackets must be engineered with precision.
Our in-house CAD team provides:

Custom size grading

Seam optimization

Adjustments for long-length mobility

3D pattern visualization

Quilting pattern engineering

Insulation zone mapping

Hood and collar structural reinforcement

Because all patterns are created internally, our Custom Down Jacket prototypes achieve accurate fit and balanced insulation.

Step 4 — Sample Development (7–14 Days)

Our sampling team produces your first prototype within 7–14 days.
During this stage, we focus on:

Stitching accuracy

Clean quilting and insulation distribution

Windproof sealing performance

Collar height and ergonomic comfort

Pocket construction

Brand logo placement

Zipper durability

Overall silhouette and length proportions

Revisions are welcomed—this is where your design becomes visually and functionally perfect.

Step 5 — Pre-Production Approval (PPS)

Before bulk production begins:

All materials are re-checked

Trims are verified

Colors and dying batches are confirmed

One final sample (PPS) is approved by the client

This ensures your long puffer jacket is fully ready for mass manufacturing.

Step 6 — Bulk Production (Around 30 Days)

We complete bulk production in about 30 days thanks to our automated processes:

Fabric washing

Computerized cutting

Multi-needle quilting

Down or insulation filling

Sewing line assembly

Inline QC

Final AQL inspection

Our capacity supports both small runs (MOQ 100 pcs) and large retail orders.

Step 7 — Packing, Shipping & Post-Production Support

Once jackets pass our final QC, they are:

Packaged according to your brand requirements

Labelled with custom tags

Shipped via air, sea, or express logistics

Even after delivery, we continue supporting:

Reorders

New collections

Trend updates

Improvement suggestions

How to Choose a Reliable Windproof Long Puffer Jacket Factory in China

Choosing the right windproof long puffer jacket factory in China can determine whether your winter collection succeeds or fails. Windproof long puffers are more complex than regular short down jackets—they require advanced thermal engineering, wind-resistant structures, precise quilting, and strong material sourcing capabilities. As a brand, ensuring that your manufacturing partner has the technical expertise, compliance certifications, and production capacity is crucial.

Below is a complete buyer's checklist—based on our 20+ years of industry experience—to help brands identify trustworthy manufacturers for long puffer jackets and Custom Down Jacket collections.

1. Look for ISO 9001 & BSCI Certification

A professional manufacturer must maintain internationally recognized certifications.

✔ ISO 9001

Ensures the factory operates with regulated quality management systems.

✔ BSCI

Ensures safe and ethical production environments.

These certifications are essential for brands selling in Europe, North America, and international retail markets. At Ginwen, both certifications form the foundation of our compliance structure.

2. Evaluate Technical Capabilities (CAD, Quilting & Insulation Engineering)

Long puffer jackets require sophisticated engineering:

The factory must be able to:

Create CAD patterns internally

Engineer long-length quilting systems

Prevent insulation shifting

Implement windproof construction elements

Work with multiple insulation materials

Reinforce stress zones for long silhouettes

Produce samples quickly

Windproof jackets have more complex structures than other outerwear types. If a factory cannot handle down-proof testing or quilting engineering, they are not suitable for long puffer production.

Ginwen excels in technical pattern development for all Custom Down Jacket categories.

3. Inspect Production Capacity & Automation

Production delays often occur when factories rely heavily on manual processes.
Modern, automated lines ensure speed and consistency.

Ask:

Do you use automated cutting?

Are quilting machines computerized?

Can you support large-volume orders?

How do you avoid production bottlenecks?

Our automated production system supports up to 500,000 pcs/month, ensuring reliable timelines for both small and large orders.

4. Review Previous Long Puffer Jacket Work

A factory claiming expertise should provide real examples.

Review:

Quilting accuracy

Insulation loft consistency

Seam symmetry

Windproof structure

Hood and collar engineering

Zipper reinforcement

Long-length silhouette balance

5. Analyze MOQ Policies

MOQ is important for new brands or seasonal collections.

At Ginwen:

MOQ = 100 pcs

Samples = 7–14 days

Bulk production = 30 days

A flexible MOQ helps brands enter markets with lower risk while maintaining premium quality.

6. Assess Communication Efficiency

A reliable manufacturer should:

Provide real-time updates

Assign dedicated account managers

Offer transparent project tracking

Share production photos and videos

Support revisions during sampling

Smooth communication prevents costly delays.

7. Confirm OEM/ODM Services

Factories with full in-house services deliver faster, more consistent results.

Our OEM & ODM capabilities include:

Design enhancement

Technical engineering

Material sourcing

Branding customization

Packaging solutions

Logistics support
windproof long puffer jacket factory in China

How Much It Costs to Produce Windproof Long Puffer Jackets in China

When brands begin sourcing from a windproof long puffer jacket factory in China, price is one of the first questions they ask. Windproof long puffers are more material-intensive, more insulation-heavy, and more technically engineered than shorter insulated jackets—so understanding the cost structure helps you budget accurately and build profitable pricing strategies.

At Ginwen, we provide transparent, itemized quotations for every project. Below is a professional breakdown of the major cost components calculated during the manufacturing of windproof long puffer jackets and other Custom Down Jacket styles.

1. Shell Fabric Cost (20%–40%)

The outer fabric is a major cost driver.

Common options include:

High-density nylon – premium feel, excellent windproofing

75D/150D polyester – cost-effective with good durability

Ripstop nylon – essential for outdoor categories

Laminated waterproof membranes – for advanced protection

Recycled eco-shell fabrics – slightly more expensive

Windproof jackets require tightly woven or laminated shells, which increases cost compared to fashion jackets.

2. Insulation (25%–50% of the jacket cost)

Insulation is the heart of every long puffer jacket.

Natural Down

600FP duck down

700FP duck/goose down

750–800FP premium down

RDS-certified down options

Higher fill power = higher cost, but also higher warmth and loft.

Synthetic Fill

Poly-fill

Recycled eco-fill

Cluster fiber

Synthetic options offer stable performance in wet climates at lower cost.

Hybrid Systems

Down + synthetic mixtures add versatility and cost efficiency for long silhouettes.

3. Lining Materials (5%–10%)

Lining fabrics must be durable, breathable, and down-proof.

Common options include:

Nylon taffeta

Soft-touch woven lining

Embossed lining

Anti-static lining

Down-proof linings tend to be more costly due to higher-density weaving.

4. Quilting / Baffle Engineering (5%–15%)

Windproof long puffer jackets require carefully engineered quilting to maintain insulation stability over a long silhouette.

Cost depends on:

Quilting style (box, horizontal, curved, seamless, sculpted)

Number of baffles

Long-length stitching time

Multi-needle machine requirements

Seamless or welded quilting increases production cost.

5. Hardware & Trims (5%–12%)

Windproof jackets require stronger components:

YKK or SBS zippers

Waterproof zippers

Reinforced snaps

Storm flap buttoning systems

Adjustable drawcords & toggles

Silicone or embroidered logo patches

Waterproof zippers and premium trims increase total cost by 10–25%.

6. Branding & Customization (3%–8%)

Custom labels, patches, heat-transfer logos, reflective printing, and branded accessories each add small incremental costs but greatly enhance retail value.

We specialize in offering full private-label support for Custom Down Jacket collections.

7. Sewing Labor (10%–20%)

Windproof long puffer jackets require more stitching and longer assembly times.
Factors influencing labor costs:

Jacket length

Quilting complexity

Number of panels

Hood and collar complexity

Reinforced seam structures

Pocket count (side pockets, inner pockets, hidden pockets)

Long coats take more time to assemble than short puffers, increasing labor cost.

8. MOQ Impact

MOQ greatly affects cost per unit.

At Ginwen:
✔ MOQ = 100 pcs
✔ Lower-volume orders = slightly higher unit cost
✔ Higher-volume orders = lower unit cost due to economies of scale

9. Packaging & Logistics

Cost varies depending on:

Custom packaging

Air vs. sea freight

Destination country

Polybag specifications

Export carton requirements

We help clients optimize shipping costs through intelligent volume planning.

Average Price Range

Depending on specifications, windproof long puffer jackets typically cost:

$28–$45 for synthetic-filled long puffers

$45–$75 for mid-range down-filled puffers

$80–$150+ for high-fill-power outdoor-performance long down coats

Premium outdoor brands often fall into the highest tier due to advanced thermal engineering.
Windproof long puffer jacket factory China

Why Ginwen Is Your Best Partner for Windproof Long Puffer Jacket Manufacturing

As brands expand their winter collections, the need for a dependable windproof long puffer jacket factory in China becomes essential. Long puffers are not simple garments—they are technical products that require a combination of advanced materials, precise insulation engineering, windproof construction, and consistent quality control. At Ginwen, we bring more than 20 years of manufacturing expertise, deep technical capability, and large-scale production power to help brands launch premium cold-weather outerwear with confidence.

Below is why global companies—from emerging fashion labels to established outdoor brands—trust us as their long-term partner for Custom Down Jacket and windproof long puffer jacket manufacturing.

1. We Provide True OEM & ODM Expertise

Unlike basic sewing factories, Ginwen offers complete in-house development solutions.
This includes:

Product design refinement

Material and insulation consultation

CAD pattern engineering

Technical quilting design

Prototype creation

Branding & labeling

Mass manufacturing

Global shipping coordination

Our OEM/ODM services ensure your entire jacket development journey is smooth, efficient, and technically sound.
Explore our services here:

2. Fully Certified Production for Global Retail Markets

As a responsible supplier, we maintain:

ISO 9001 Quality Certification

BSCI Ethical and Social Compliance Certification

RDS Down Options

Recycled fabric solutions

This ensures that your Custom Down Jacket line meets global compliance requirements while supporting responsible sourcing.

Brands targeting Europe, the U.S., Canada, Japan, Australia, and other developed markets can confidently rely on our documentation and traceability.

3. World-Class Production Capability — 500,000 Units/Month

Windproof long puffers require reliability, repetition accuracy, and consistent insulation.
Our automated facility includes:

Computerized cutting

Multi-needle quilting stations

Automated down/synthetic filling

High-efficiency sewing lines

Real-time QC tracking

AQL 2.5 final inspection practices

This allows us to:

Start with small-batch orders (MOQ 100 pcs)

Scale up to tens of thousands of units

Deliver stable quality season after season

Few factories in China can match both our flexibility and our capacity.

4. Premium Engineering for Windproof & Insulated Outerwear

The performance of a long puffer jacket depends on its construction.

At Ginwen, we engineer:

Windproof shell structures

Reinforced baffle design

High-loft insulation distribution

Seam optimization

Advanced hood and collar patterns

Storm-proof closures

Ergonomic long-length mobility

Our engineering ensures that your jackets not only look premium but perform reliably in cold climates.

5. Strong Private Label Support

Your brand identity matters.
We support:

Silicone logo patches

Embroidered patches

Woven labels

Heat-transfer logos

Customized zipper pullers

Branded packaging

This is essential for turning your long puffer jackets and Custom Down Jacket lines into memorable retail products.

6. Fast & Predictable Delivery Schedule

We understand the importance of deadlines in seasonal retail cycles.
That’s why we guarantee:

Sample lead time: 7–14 days

Bulk manufacturing: ~30 days

On-time delivery through efficient production planning

We ensure your winter collection launches on schedule without delays.

Final Thoughts: Choose Ginwen as Your Windproof Long Puffer Jacket Factory in China

When selecting a windproof long puffer jacket factory in China, your goal is to find a partner capable of delivering both performance and reliability. Ginwen offers unmatched expertise in insulated outerwear engineering, scalable production capacity, modern machinery, certified manufacturing systems, and flexible MOQ options.

Brands choose us because we deliver:

Outstanding craftsmanship

Reliable large-scale manufacturing

Transparent communication

Technical accuracy

Competitive pricing

Strong private-label support

Consistent quality

We're ready to help you create long puffer jackets that stand out in both performance and style.

FAQ

1. What makes a windproof long puffer jacket factory in China reliable for large orders?

A reliable windproof long puffer jacket factory in China should have certified production systems (ISO 9001 & BSCI), advanced machinery, in-house CAD development, and a large-scale automated production line. At Ginwen, we manage full OEM/ODM Custom Down Jacket production with a capacity of 500,000 pieces per month, ensuring both speed and consistent quality.

2. Can I customize fabrics, insulation, and logos for long puffer jackets?

Yes. A professional windproof puffer jacket manufacturer should support complete customization, including shell fabrics (nylon, polyester, waterproof coated materials), insulation fills (down or eco-friendly padding), zipper styles, quilting lines, and custom logo embroidery or private label services. Ginwen provides all customization options through our full in-house OEM/ODM team.

3. What is the typical MOQ for custom long puffer jackets in China?

At high-quality puffer jacket factories in China, the MOQ usually ranges from 50–300 pieces. At Ginwen, our MOQ is only 100 pieces for Custom Down Jackets, allowing brands to test new designs, launch seasonal collections, or create small-batch capsule drops with low risk.

4. How long does sampling and bulk production take for windproof puffer jackets?

A leading OEM puffer jacket supplier in China typically needs 7–14 days for sample development and around 25–30 days for mass production. Thanks to our automated fabric inspection, cutting, quilting, and sewing lines, Ginwen guarantees fast delivery without compromising quality.

5. What materials are best for waterproof and windproof long puffer jackets?

For performance-level outerwear, windproof and waterproof long puffer jackets use:

100% nylon or ripstop polyester

TPU/PU/DWR-coated fabrics

Tight-weave shells for wind block

High-fill-power down or thermal padding

As a specialized windproof long puffer jacket factory in China, we help brands choose the ideal material according to their climate, budget, and design needs.

6. Do you offer private label or white-label long puffer jackets?

Yes. A competitive long puffer coat factory in China should offer full private label services, including brand labels, care tags, trims, zipper pulls, packaging, and customized hangtags. At Ginwen, we turn your clothing brand designs into reality, offering cutting, sewing, packaging, and QC under one system.
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